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Wood Joinery: Biscuit and Pocket-Hole Technology

As craftsmen build furniture and cabinets the question of joinery methods hangs over the heads of several professionals - every one of them striving to offer the perfect joint. For strength, durability, and speed, there are numerous techniques of wood joinery to select from. The most popular types of biscuit, or plate joinery, and pocket-hole joinery provide powerfully strong joints in basic and reliable processes. Each technique provides their own pair of features to make your joints better.

Biscuit or plate joinery necessitates the insertion of a biscuit into an oval, or crescent shaped slot that is cut into opposite edges of two items of wood. Biscuits are pre-cut, oval-shaped bits of compressed wood that range in proportions from 1/2in to 2-1/4in in total. There are also biscuits obtainable in plastic, aluminum, and steel for special applications, generally however, wood biscuits are the most prominently used. Biscuits (dabbed with glue) are inserted into specially cut slots inside the wood that are shaped identically towards the biscuit, both items of wood are clamped together to set, and therefore form a powerful, durable joint. The biscuits also tend to take in the glue applied to them before insertion that causes these phones swell making the joint tighter, and stronger. Porter Cable, DEWALT, and Makita each offer top quality plate joiners with unique, and individual features to help meet your needs, and create your joints better.

Porter Cable provides a Deluxe Plate Joiner Kit with a powerful 7.5 amps and 10,000 rpm. This joiner has numerous features that simplify the joining process, including: a precise micro height-adjustment knob to keep biscuits exactly centered, plus a 1in O.D. (outer diameter) dust port that works with standard bags or can simply hook up with vacuum pressure. The DW682K features a fence tilt of 0 to135 degrees with a positive adjustable stop at 90 degrees; and, for increased cutting control and stability, the bale handle is connected to the fence instead of the motor. The joiner even offers a lock-on trigger for continual use and a supremely accurate (at any angle) hight scale to precisely measure positions. Porter Cable's plate joiner has seven-position rotating depth stop and accommodate many different biscuit sizes and depths, along with a spindle lock mechanism for easy blade changes. For standard and face-frame biscuits, Porter Cable's Deluxe Plate Joiner Kit includes both 2in and 4in diameter blades. The kit comes with a centering plate, dust bag, a chip deflector, allen wrench, along with a travel case for portability and convenience.

DEWALT supplies a similar Heavy-Duty Plate Joiner with 6.5 amps with no load speed of 10,000 rpm; tough enough to work through perhaps the hardest wood. The DW682K offers a dual rack and pinion system that ensures the blade and fence will almost always be parallel which are more accurate joints - each time. The one piece fence is also adjustable having a 0-90 degree tilt, and, at zero degrees, a flush cut can be created without detaching the fence. Additionally, the fence includes a locating notch at 45 degrees that enables indexing from the outside the surface of a mitered joint: in other words, the fence has a positive lock at 45 degrees to maintain your joints always accurate. The joiner, having a no mar, heavy-duty aluminum shoe, could be clamped right down to work surfaces for stationary work - and possesses retractable, anti-slip pins to aid hold work set up, and preset depth stops for all common biscuit sizes. DEWALT's joiner kit comes with a carbide blade, dust bag, vacuum pressure adapter, Torx key, wrench, and a heavy-duty kit box for security. The DW682K comes with DEWALT's twelve months free service contract, plus a three year limited warranty.

Makita also provides an excellent option in biscuit joinery. Their 3901 plate joiner runs using 5.6 amps, and with a no load speed of 10,000 rpm. However with slightly less amps, the tool is strong enough to really make the tight, and lasting joints craftsmen expect from biscuit joinery. Makita's joiner includes a one-touch 6 depth setting that allows for fast depth change when working, and accommodates most common biscuit sizes. Makita's 3901 also features a shaft lock for fast, simple blade changes, and easy to function cam locks for additional security. Having a cast aluminum pivot fence with positive stops at 0, 45, and 90 degrees the joiner is usually accurate and precise, and it is built to quickly and simply make durable and strong plate joints. The tool includes a maximum cut depth of 25/32in, a sizable top grip handle, no mar rubber strip insert, and is double insulated for further security/safety on the job. Makita's 3901 plate joiner carries a carbide tipped blade (4in across), an angle guide, dust bag, lock nut wrench, set plate, inner flange, lock nut, and a plastic tool case for convenience and portability. The tool is merely on the foot long and weighs 6.2 lbs.

Pocket-hole technology involves drilling an angled hole into one workpiece and joining it to another having a self-tapping screw. This method eliminates tedious drilling applications, and supplies a quick, strong joint when the screw acts as a permanent internal clamp pulling and holding two workpieces together. Kreg offers a Jig Master System specifically made for pocket-hole joinery. The K3MS is effectively two tools in a having interchangeable drill guide blocks that may shift between benchtop and portable bases. The tool comes with an easy access, spring-loaded, front-side clamp that eliminates reaching around big panels to access your toggle clamps; it keeps everything within arms reach to help you maintain speed and more easily practical.

Kreg provides a three-hole drill guide using a hardened steel core that helps your unique needs place pocket holes during many different widths and thicknesses. This steel core also protects bits by maintaining them completely covered, and supports work pieces through the entire drilling process. Fractional treatments reduces bit deflection and tear-out, and supplies a clean, smooth, and pluggable pocket-hole. Kreg's jig also offers a fabric support stop which can be set at any distance from your jig enabling you to repeat the identical pocket-hole numerous times. This stop may also swing or thinks flip dealt with to do something also like a height support for giant panels. Additionally, Kreg utilizes an optimized drilling angle specifically configured to improve driving efficiency minimizing the pocket-hole's overall size to less than 1-1/2in. A wood-chip relief system -which consists of one wood-chip relief hole per every drill guide hole - keeps messy debris out of your drill bits and reduces drill torque output, thus helping the duration of your drill bits. Using this system you could make an smooth pocket-hole in one plunge. Kreg jigs are made with an unique composite material which is flexible, resilient as well as strong and durable; each jig is also built in-part with heavy-duty glass-reinforced nylon that maintains its strength and longevity.

Each of these joinery options is unique and supplies professional results and professional strength to your joints. Both biscuit joinery, and pocket-hole joinery offer easy and strong solutions to experienceing this perfect woodworking joint.
  1. 2014/02/11(火) 02:23:10|
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Kaylene Dearborn

Author:Kaylene Dearborn
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