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Wood Joinery: Biscuit and Pocket-Hole Technology

As craftsmen build furniture and cabinets the issue of joinery methods hangs on the heads of numerous professionals - all of them striving to achieve the perfect joint. For strength, durability, and speed, there are lots of techniques of wood joinery to pick from. The favorite types of biscuit, or plate joinery, and pocket-hole joinery provide powerfully strong joints in simple and reliable processes. Each technique provides their very own pair of features to form your joints better.

Biscuit or plate joinery involves the insertion of the biscuit into an oval, or crescent shaped slot that's cut into opposite edges of two pieces of wood. Biscuits are pre-cut, oval-shaped items of compressed wood that range in dimensions from 1/2in to 2-1/4in in length. There's also biscuits for sale in plastic, aluminum, and steel for special applications, generally however, wood biscuits will be the most prominently used. Biscuits (dabbed with glue) are inserted into specially cut slots within the wood that are shaped identically towards the biscuit, the 2 items of wood are clamped together to create, and therefore form a strong, durable joint. The biscuits also have a tendency to take in the glue placed on them before insertion that causes them to swell and make the joint tighter, and stronger. Porter Cable, DEWALT, and Makita each offer top quality plate joiners with unique, and individual features to aid meet your needs, and build your joints better.

Porter Cable provides a Deluxe Plate Joiner Kit having a powerful 7.5 amps and 10,000 rpm. This joiner has several features that simplify the joining process, including: a definative micro height-adjustment knob to maintain biscuits exactly centered, plus a 1in O.D. (outer diameter) dust port that works well with standard bags or can just hook up with a vacuum. The DW682K includes a fence tilt of 0 to135 degrees using a positive adjustable visit 90 degrees; and, for increased cutting control and stability, the bale handle is attached to the fence rather than the motor. The joiner also has a lock-on trigger for continual use and a supremely accurate (at any angle) hight scale to exactly measure positions. Porter Cable's plate joiner has seven-position rotating depth stop and accommodate many different biscuit sizes and depths, plus a spindle lock mechanism for simple blade changes. For traditional and face-frame biscuits, Porter Cable's Deluxe Plate Joiner Kit includes both 2in and 4in diameter blades. The kit comes with a centering plate, dust bag, a chip deflector, allen wrench, and a carrying case for portability and convenience.

DEWALT offers a similar Heavy-Duty Plate Joiner with 6.5 amps no load speed of 10,000 rpm; tough enough to exercise perhaps the hardest wood. The DW682K offers a dual rack and pinion system that ensures the blade and fence will always be parallel for accurate joints - every time. The main one piece fence is also adjustable with a 0-90 degree tilt, and, at zero degrees, a flush cut can be created without removing the fence. Additionally, the fence includes a locating notch at 45 degrees that allows indexing off the outside the surface of a mitered joint: quite simply, fences has a positive lock at 45 degrees to keep your joints always accurate. The joiner, using a no mar, heavy-duty aluminum shoe, could be clamped as a result of worktops for stationary work - and it has retractable, anti-slip pins to assist hold work in position, and preset depth stops for all common biscuit sizes. DEWALT's joiner kit has a carbide blade, dust bag, vacuum pressure adapter, Torx key, wrench, and a heavy-duty kit box for security. The DW682K is sold with DEWALT's one year free service contract, and a three year limited warranty.

Makita also provides an excellent option in biscuit joinery. Their 3901 plate joiner runs on 5.6 amps, with a no load speed of 10,000 rpm. However with slightly less amps, the tool is powerful enough to really make the tight, and donc lasting joints craftsmen expect from biscuit joinery. Makita's joiner includes a one-touch 6 depth setting that enables for fast depth change when working, and accommodates most typical biscuit sizes. Makita's 3901 also incorporates a shaft lock for fast, simple blade changes, and simple to function cam locks for added security. Using a cast aluminum pivot fence with positive stops at 0, 45, and 90 degrees the joiner is always accurate and precise, and is designed to quickly and merely make durable and strong plate joints. The tool includes a maximum cut depth of 25/32in, a sizable top grip handle, no mar rubber strip insert, and it is double insulated for further security/safety at work. Makita's 3901 plate joiner carries a carbide tipped blade (4in across), an angle guide, dust bag, lock nut wrench, set plate, inner flange, lock nut, plus a plastic tool case for convenience and portability. The tool is merely over a foot long and weighs 6.2 lbs.

Pocket-hole technology involves drilling an angled hole into one workpiece and joining it to a different having a self-tapping screw. This technique eliminates tedious drilling applications, and offers a fast, strong joint when the screw behaves as a permanent internal clamp pulling and holding two workpieces together. Kreg offers a Jig Master System created specifically for pocket-hole joinery. The K3MS is effectively two tools in a having interchangeable drill guide blocks that may shift between benchtop and portable bases. The tool comes with an easy accessibility, spring-loaded, front-side clamp that eliminates reaching around big panels to access your toggle clamps; it keeps everything within arms reach to help you maintain speed and greater ease practical.

Kreg supplies a three-hole drill guide having a hardened steel core that helps your unique needs place pocket holes even in a number of widths and thicknesses. This steel core also protects bits by continuing to keep them completely covered, and supports work pieces through the entire entire drilling process. This technology reduces bit deflection and tear-out, and supplies a clear, smooth, and pluggable pocket-hole. Kreg's jig also has a cloth support stop that may be set at any distance from your jig enabling you to repeat the identical pocket-hole numerous times. This stop may also swing or flip dealt with to behave also being a height support for giant panels. Additionally, Kreg utilizes an optimized drilling angle specifically configured to improve driving efficiency and reduce the pocket-hole's overall size to lower than 1-1/2in. A wood-chip relief system -which consists of one wood-chip relief hole per every drill guide hole - keeps messy debris from your drill bits and decreases drill torque output, thus increasing the life of your drill bits. With this system you can create an smooth pocket-hole in a single plunge. Kreg jigs are designed having an unique composite material that is flexible, resilient as well as strong and durable; each jig is also built in-part with heavy-duty glass-reinforced nylon that maintains its strength and longevity.

Each one of these joinery options is exclusive and offers professional results and professional strength to your joints. Both biscuit joinery, and pocket-hole joinery offer basic and strong methods to experienceing this perfect woodworking joint.
  1. 2014/02/18(火) 01:16:00|
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Kaylene Dearborn

Author:Kaylene Dearborn
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